Date processing Line
If you are interested in launching a date processing line, join Shabchare | Food industry machinery in this article.
History behind dates
Dates are considered to be one of the oldest known fruits on the planet.
At present time, all important dates are the production of the countries of the Islamic world. In general, dates are consumed as fruits, which are mainly used by Muslims, especially in the holy month of Ramadan, as well as at various religious ceremonies. The name of this fruit is mentioned 22 times in the Holy Qur’an. Prophet Muhammad (PBUH) was especially interested in this fruit due to the many benefits this fruit had. The consumption of this fruit has grown dramatically in Muslim regions and has a profound connection with Muslims and Islamic traditions throughout the world.
The benefits of date on the health:
The benefits of the date are countless because it is rich in natural fiber and is the best nutrition for our muscle growth. People use dates in a variety of ways, such as combining dates with milk, yogurt, or bread and butter to get delicious and healthy food, which is very useful for adults and children. According to a new medical survey, dates are also helpful for preventing abdominal cancer. According to their traditions, Muslims start their fasting by eating water and dates, which helps them prevent overeating after the Iftar. When the body absorbs all nutrients, hunger is completely lost.
Dates are considered as an ideal diet that makes food easy to digest. After using the dates, the fruit provides some bulk energy to the tired body. The American Cancer Society recommends that 20 to 35 grams of dietary fiber, supplied by date, is required per day. It is said that taking a date per day will help you maintain your healthy eyes for a lifetime. Types of dates are also effective in eliminating night blindness problems.
Dates are used for various uses in different parts of the world. Due to the taste and taste of the dates it is considered one of the most nutritious fruits.
Why date processing line?
With the problems and limitations that date processing is always ahead of its manufacturers, the establishment of the factory and the date processing line is also a golden opportunity that cannot easily be ignored.
This is a palette of opportunities with a wider perspective of increasing the local and international market share in global markets.
Steps in dates processing line
The process of date processing is summarized in the following operations:
Step1: Dates Receiving
The product / dates would be brought to the facility and properly received by the staff noting the time and date of arrival.
Step2: Weighing
These dates would go into a weighing process. The necessary recording regarding types and total weight will be made.
Step3: Fumigation
Fumigation will be the first step. It might take ten days before processing the fruit. Fumigation would prevent the fruit from infestation.
Step4: Grading or Sizing
In this stage, dates are graded according to the set formula. There are six different grades of dates. They are; Extra Class, Select A, Select B, Good Average Quality (GAQ), Fair Average Quality (FAQ) and the last is Industrial Dates. This process is done with the conveyor system.
Step5: Washing, Curing & Drying
Here dates would be washed in a circular washer with sprinklers and would be cured and dried with the help of a hot air blow system in a hygienic environment.
Step6: Metal Detection
This process is also carried out simultaneously with the grading or sorting. This is done for the sake of identifying any outside metal particle or item that could have been picked up with the crop. Since metals could prove to be highly injurious during chewing of dates, it is highly recommended for dates to pass through a metal detector.
Step7: Weighing & Packaging
At this stage, these cleaned and graded dates are weighed and packaged according to the requirements. Generally, these packaging could be for local or international requirements.
Step8: Quality Checks
Necessary quality checks are carried out during each and every process and random sample are tested for cleaning, grading or sizing etc.
Process Requirement
The customer would inform the staff regarding needed processes and the extent for example; processing only or processing and packaging in different size packaging options.
Machines that can be used on a date processing line:
In the date processing line, the following machines are used:
Date picker on the conveyor:
In this case, dates are spread over the conveyor and the dates are separated from the waste.
Washing machine:
In this part, the dates are also washed and ready to enter the next stage.
Stone remover machine:
In some of the processes of dates, it is necessary to separate the date nucleus by doing this with the machine.
Packaging machine:
In this section, as we mentioned in the implementation steps, the dates are weighed via weighing machines.
Date coding machine:
Using this machine, the date of manufacture, expiration, and price of the product are included on the package.
Gas flushing Machine:
Nitrogen gas is injected in date packages to increase the quality of the date product.
Generally, the processing machines for date are like:
- Date washing machine
- First inspection table
- Brush machine
- Oiling machine
- Dryer
- Sorting(grading) machine
- Wastage removal
- Felt belt
- Dough making machine
- Slotting machine
- Z-shape Bucket elevator machine
- Weighing machine
- Thermal head printer
- Nitrogen gas flushing machine
- Cartooning machine
- Take away conveyor
Installing date processing machine
Our colleagues in the Shabchare food industry are ready to provide their dear customers, who are interested in launching the date processing line, the advice that they need. As you have received the necessary advice earlier and have the desire to buy the date equipment and machinery, we are ready here to help you.
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